Designing a vehicle that is incredibly compelling on-road and truly capable off-road is an extraordinary engineering challenge. Doing it at lower cost and with excellent quality, while also making it easier to build and service is yet another. That’s exactly what we’ve done with R2. It is a vehicle made to push beyond traditional tradeoffs by simplifying every aspect of the design. And with a purer design, the whole is made greater than the sum of its parts.
Our vehicle and our manufacturing lines were literally made for each other. By designing them to work together, with deep collaboration from the first sketch, we optimized for the full vehicle lifecycle, including service.
We focused on a design that is inherently easier to put together. We gave it clean lines and simple surfaces. We reduced the number of parts and streamlined the assembly process. We made sure critical vehicle systems would be readily accessible during manufacturing and service.
Having fewer parts makes R2 more efficient to build and service. We eliminated 2.3 miles of wire by simplifying the electronics, pushing even further than Gen 2 R1. We reduced part complexity through the use of large, high-pressure die castings. This also allowed us to eliminate thousands of welds and fasteners that add time and complexity to the manufacturing process while reducing overall mass by about 2,000 lbs compared to R1.
Beyond benefiting quality and manufacturing efficiency, a simplified, lighter design makes the vehicle more nimble and fun to drive. Something we think you’ll definitely enjoy.
For R2, we have built a technologically advanced production line that runs on smart and connected digital systems. We began with a “digital twin” of our plant that allows us to build and test the production line virtually, in tandem with finalizing the design of the vehicle.
Our line is designed with advanced robotics, including a fully automated “hang-on” line in the body shop for precise gap and flush alignment, and an AI-powered robot system that scans and places parts on the line without any manual handling.
We continuously optimize using AI algorithms to achieve higher equipment and floor plan utilization. This helps us deploy our team where they’re needed most, while also improving ergonomics across our workstations. Lineside wireless diagnostics identify and correct build issues in real time, preventing faults from moving forward. We have also integrated advanced vision robots for precision quality checks throughout the line, to be sure each and every vehicle meets our rigorous standards.
The result of this marriage of technology and precision is a plant capable of producing 155,000 R2 units annually and a vehicle that is easy for customers to maintain for the long term.
R2 is engineered for simplicity. We made it to be reliable, easy to build at scale, and more affordable. But importantly, it preserves the essence of what makes a Rivian a Rivian. We can’t wait for production to officially begin.
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